What should be done if the die-cutting product shows deformation during the processing?

      What should be done if the die-cutting product shows deformation during the processing? This is one of the problems that many technicians encounter. At this point, the first thing technicians need to do is not to investigate whose fault it is, but to promptly identify the problem and find the corresponding solution. So today we will discuss what causes the deformation of die-cutting products?

9759彩票集团Firstly, it is necessary to determine what type of product is being stamped; Thicker materials may have indentations on the edges, which can cause deformation; The use of cutting dies can also have an impact. With more stamping cycles and poor tool interfaces, it can lead to data deformation.

9759彩票集团The die-cutting factory summarizes and analyzes the following points:

1. Mold: If used frequently, the pressure generated is too high, and the tool interface is not good, it will cause deformation of the data.

9759彩票集团2. Knife mold pad: Knife mold pads have height, thickness, hardness, and elasticity, which can also cause product deformation, excessive thickness, and height during consumption; Over time, it will cause the blade mold to swell; During the cutting process, if the pad is too soft or too low, the material will retract into the die, causing deformation of the product. So it is necessary to choose a suitable mesh die-cutting die pad.

3. Tension: Some materials, such as maintenance films, have shown that if the tension is too high, the pressed product will shrink, and the resulting die cut product may also exhibit deformation.

4. Thicker materials, such as PVC and EVA, may cause pressure marks on the edges during die cutting, which can also lead to deformation of the die cut product.

5. Small edge products or some irregular products can also cause product deformation during the punching process. For products that are relatively difficult to make and difficult to achieve in one molding, it is possible to design two or more sets of punching to meet the product requirements. Ordinary pad cotton cannot be directly used for small holes or margins. Glass glue or silicone can be cut into the required shape and size and manually inserted into the mold. If the laser knife mold cannot achieve the desired effect, it is necessary to consider using fine molds (such as corrosion molds, carving molds, etc.). For some products that are difficult to produce and difficult to reach in one molding, it is possible to design two or more molding processes to achieve the desired product.

6. The angle of the knife, although this issue is rarely presented, usually only requires controlling the detailed dimensions of the tool to solve the problem. However, if the technology is not up to par, it can still present unpredictable results.

In summary, there are many factors that contribute to the deformation of die cut products, and the ones mentioned above are only the main ones. I hope it can assist everyone. If we want to prevent this situation from happening, technicians need to summarize their experiences and learn from them in order to ensure that everything goes smoothly and the quality of die-cutting waste is guaranteed.

9759彩票集团Everyone gathers firewood and the flames are high. Apart from the reasons mentioned above, do you think there are any other reasons for the deformation of die-cutting products in the die-cutting factory? Everyone can actively express their personal opinions!